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Sampling Frequency for Retention Purposes

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Chandra06

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Posted 31 July 2015 - 04:22 PM

Hi, I'm new to this forum, but I had a question about retention sampling. I currently work for a low risk facility, we produce salt and sugar toppings for food and drinks. The shelf life of our product is 1 year, and my question is how often should we pull a finished product sample for retention? Some products are run daily, some weekly, and some are seasonal. We are tight on spice for storing, and sampling from every run and then storing for a year could take up a huge area. Just looking for some guidance, I'm new to my position, I came from the bread industry, and my new role needs to revamped.

 

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Posted 02 August 2015 - 01:07 PM

I think it would partly depend on the reason for the 1 year shelf life selection.  If you think that it would start to be less flavorful after a year, then I would sample only at 6 months then at a year.  Your testing would have to be organoleptic (taste/smell/texture, etc) if that is the worry.  It's a quality concern.

 

if you are worried about something that would affect the safety of the food, like salmonella growth, then I would sample at 3 months, 6 months, 9 months, then at the year.

 

Even though it is a dry item, it is sold ready to eat, so it is a higher risk than if it were going to be cooked.

 

After you have done this for several years, then you could change if you have not seen failure of the material.  Remember, this is not a verification of the individual batches, but a testing of your year shelf life.

 

But...it is always prudent to retain a sample of every batch, in case a question of the quality or safety of the original batch is raised by a customer complaint or a regulatory agency.  Showing that something was good when it left your facility and that it would remain so if stored correctly is the best defense in a lawsuit.


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