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adinathmore

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Posted 28 January 2020 - 09:37 AM

Can anyone share master list of documents required for FSSC 22000 V5, ISO 22000:2018 and ISO TS 22002-1 separately ?

Thank you in advance. 



Charles.C

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Posted 28 January 2020 - 09:56 AM


Kind Regards,

 

Charles.C


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Mad Max

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Posted 29 January 2020 - 06:07 AM

Hi Adinathmore,

 

I think I already answered this topic last week to a different thread but I can't find the post anymore. Anyway, here are the minimum documentation requirements you were looking for.

 

FSSC 22000 Ver5- Minimum documentation requirements:
2.5.3 Food Defense
2.5.3.1: Documented procedure to conduct the threat analysis and develop measures.
2.5.3.2: Documented food defense plan.
 
2.5.4 Food Fraud Mitigation
2.5.3.1: Documented procedure to conduct the threat analysis and develop measures.
2.5.3.2: Documented food fraud mitigation plan
 
2.5.6 Management of allergens
Documented allergen management plan:
Risk assessment
Control measures
 
2.5.7 Environmental monitoring plan
Risk-based procedure to verify the effectiveness of all controls to prevent contamination during the
process (as a minimum microbiological and allergens).
 
2.5.8 Formulation of products
Procedures to manage the use of ingredients to prevent adverse animal health effects.


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Mad Max

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Posted 29 January 2020 - 06:14 AM

ISO 22000:2018 - Minimum documentation requirements:
4.3 Determining the scope of the FSMS
The scope shall be available and maintained as documented information
 
 
5.2.2 Communicating the FS policy
The food safety policy shall:
a) Be available and maintained as documented information
6.2 Objectives of the FSMS and planning to achieve them
The organization shall retain documented information on the objectives of the FSMS.
 
 
7.1.2 People
Where the assistance of external experts is used for the development, implementation, operation or
assessment of the food safety management system, evidence of agreement or contracts defining the
competency, responsibility and authority of external experts shall be retained as documented
information
 
 
7.1.5 Externally developed elements of the FSMS
When an organization establishes, maintains, updates and continually improves its food safety
management system by using externally developed elements of a food safety management system
including PRPs and the hazard control plan, the organization shall ensure that the provided elements
are:
e) Retained as documented information
 
 
7.1.6 Control of externally provided processes, products or services
The organization shall:
d) Retain documented information of these activities and any necessary actions as a result of the
evaluations and re‐evaluations
 
 
7.2 Competence
The organization shall:
e) Retain appropriate documented information as evidence of competence
 
 
7.4.2 External communication
Evidence of external communication shall be retained as documented information
 
 
7.5.1 General
The organization’s food safety management system shall include:
a) Documented information required by this document
b) Documented information determined by the organization as being necessary for the effectiveness of
c) documented information and food safety requirements required by statutory, regulatory authorities
and customers
 
7.5.3.2
Documented information of external origin determined by the organization to be necessary for the
planning and operation of the food safety management system shall be identified, as appropriate, and
controlled
 
 
8.2.4
Documented information shall specify the selection, establishment, applicable monitoring and
verification of the PRP(s)
 
 
Documented information as evidence of the traceability system shall be retained for a defined period
to include as a minimum shelf‐life of the end product. The organization shall verify and test the
effectiveness of the traceability system
 
 
8.4.1 General
Documented information shall be established and maintained to manage these situations and incidents
 
 
8.4.2 Handling of emergencies and incidents
The organization shall:
d) Review and, where necessary, update the documented information, in particular, after the
occurrence of any incident, emergency situation or tests
 
 
8.5.1.1 General
To carry out the hazard analysis, preliminary documented information shall be collected, maintained
and updated by the food safety team
 
 
8.5.1.2 Characteristics of raw materials, ingredients and product contact materials
The organization shall maintain documented information concerning all raw materials, ingredients and
product contact materials to the extent needed to conduct the hazard analysis (8.5.2), including the
following, as appropriate:
a) Biological, chemical and physical characteristics
b) Composition of formulated ingredients, including additives and processing aids
c) Source (e.g. animal, mineral or vegetable)
d) Place of origin (provenance)
e) Method of production
f) Method of packaging and delivery
g) Storage conditions and shelf life
h) Preparation and/or handling before use or processing
i) Food safety related acceptance criteria or specifications of purchased materials and ingredients
appropriate to their intended use
 
8.5.1.3 Characteristics of end products
The organization shall maintain documented information concerning the characteristics of end
products to the extent needed to conduct the hazard analysis, including information on the following,
as appropriate:
a) Product name or similar identification
b) Composition
c) Biological, chemical and physical characteristics relevant for food safety
d) Intended shelf life and storage conditions
e) Packaging
f) Labelling relating to food safety and/or instructions for handling
g) Method(s) of distribution and delivery
 
 
8.5.1.4 Intended use
The intended use, the reasonably expected handling of the end product, and any unintended but
reasonably expected mishandling and misuse of the end product shall be considered and shall be
maintained as documented information to the extent needed to conduct the hazard analysis.
 
 
8.5.1.5.1 Preparation of the flow diagrams
The food safety team shall establish, maintain and update flow diagrams as documented information
for the products or product categories and the processes covered by the FSMS.
 
 
8.5.1.5.2 On‐site confirmation of flow diagrams
The food safety team shall confirm on-site the accuracy of the flow diagrams, update the flow diagram
where appropriate and retain as documented information.
 
 
8.5.1.5.3 Description of processes and process environment
The descriptions shall be updated as appropriate and maintained as documented information.
 
 
8.5.2.2.1 The organization shall identify and document all food safety hazards that are reasonably
expected to occur in relation to the type of product, type of process and process environment.
 
 
8.5.2.2.3 The organization shall maintain documented information concerning the determination of
acceptable levels and the justification for the acceptable levels.
 
 
8.5.2.3 Hazard assessment
The methodology used shall be maintained, and the result of the hazard assessment shall be
maintained as documented information.
 
 
8.5.2.4.2
The decision-making process and results of the selection and categorization of the control measures
shall be maintained as documented information.
External requirements (e.g. statutory, regulatory and customer requirements) that can impact the
choice and the strictness of the control measures shall also be maintained as documented information.
 
 
8.5.4.1 General
The organization shall establish, implement and maintain a hazard control plan. The hazard control
plan shall be maintained as documented information and shall include the following information for
each control measure at each CCP or OPRP:
a) Food safety hazard(s) to be controlled at the CCP or by the OPRP
b) Critical limit(s) at CCP or action criteria for OPRP
c) Monitoring procedure(s)
d) Correction(s) to be made if critical limits or action criteria are not met
e) Responsibilities and authorities
f) Records of monitoring
 
 
8.5.4.2 Determination of critical limits and action criteria
Critical limits at CCPs and action criteria for OPRPs shall be specified. The rationale for their
determination shall be maintained as documented information.
 
 
8.5.4.3 Monitoring systems at CCPs and for OPRPs
The monitoring system, at each CCP and for each OPRP, shall consist of documented information
including:
a) Measurements or observations that provide results within an adequate time frame
b) Monitoring methods or devices used
c) Applicable calibration methods or, for OPRPs, equivalent methods for verification of reliable
measurements or observations (8.7)
d) Monitoring frequency
e) Monitoring results
f) Responsibility and authority related to monitoring
g) Responsibility and authority related to evaluation of monitoring results
 
 
8.5.4.5 Implementation of the hazard control plan
The organization shall implement and maintain the hazard control plan, and retain evidence of the
implementation as documented information.
 
 
8.7 Control of monitoring and measuring
The results of calibration and verification shall be retained as documented information. The calibration
of all the equipment shall be traceable to international or national measurement standards; where no
standards exist, the basis used for calibration or verification shall be retained as documented
information. The assessment and resulting action shall be maintained as documented information.
Software used in monitoring and measuring within the food safety management system shall be
validated by the organization, software supplier, or third party prior to use. Documented information
on validation activities shall be maintained by the organization and the software shall be updated in a
timely manner.
Whenever there are changes, including software configuration/modifications to commercial off‐the
shelf software they shall be authorized, documented and validated before implementation.
 
8.8.1 Verification
Verification results shall be maintained as documented information and shall be communicated.
 
 
8.9.2.1 The organization shall ensure that when critical limits at CCP(s) and/or action criteria for
OPRPs are not met, the products affected are identified and controlled with regard to their use and
release.
The organization shall establish, maintain and update documented information that includes:
a) Method of identification, assessment, correction for affected products to ensure their proper
handling
b) Arrangements for review of the corrections carried out
 
 
8.9.2.3 The organization shall retain results of the evaluation as documented information.
 
 
8.9.2.4 Documented information shall be retained to describe corrections taken on nonconforming
products and processes including:
a) The nature of the nonconformity
b) The cause(s) of the nonconformity
c) The consequences as a result of the nonconformity
 
 
8.9.3 Corrective actions
The organization shall establish and maintain documented information that specifies appropriate
actions to identify and eliminate the cause of detected nonconformities, to prevent recurrence, and to
return the process to control after a nonconformity is identified.
These actions shall include:
e) Documenting the results of corrective actions taken
The organization shall retain documented information on all corrective actions.
 
 
8.9.4.1 General
The controls and related responses from relevant interested parties and authorization for dealing with
potentially unsafe products shall be retained as documented information.
 
 
8.9.4.2 Evaluation for release
Results of evaluation for release of products shall be retained as documented information.
 
 
8.9.4.3 Disposition of nonconforming products
Documented information on the disposition of nonconforming products including the identification of
the person(s) with approving authority shall be retained.
 
8.9.5 Withdrawal/Recall
The organization shall establish and maintain documented information for:
a) Notifying relevant interested parties (e.g. statutory and regulatory authorities, customers and/or
consumers)
b) Handling withdrawn/recalled products as well as products still in stock
c) Performing the sequence of actions to be taken
The cause, extent and result of a withdrawal/recall shall be retained as documented information and
reported to the top management as input for the management review.
The organization shall verify the implementation and effectiveness of withdrawals/recalls through the
use of appropriate techniques (e.g. mock withdrawal/recall or practice withdrawal/recall) and retain
documented information.
 
 
9.1.1 General
The organization shall retain appropriate documented information as evidence of the results.
 
 
9.1.2 Analysis and evaluation
The results of the analysis and any resulting activities shall be retained as documented information.
The results shall be reported to top management and used as input to the management review and
the updating of the FSMS.
 
 
9.2.2 The organization shall:
e) Retain documented information as evidence of the implementation of the audit programme and
the audit results
 
 
9.3.3 Management review output
The organization shall retain documented information as evidence of the results of management
review.
 
 
10.1.2 The organization shall retain documented information as evidence of:
a) The nature of the nonconformities and any subsequent actions taken
b) The results of any corrective action
 
 
10.3 Update of the FSMS
System updating activities shall be retained as documented information and reported as input to the
management review.

 

PS: ISO 22000:2018 requires the organization to keep specific documented information, this is defined

throughout in the relevant clauses using the following or similar terms:
Shall maintain documented information
Shall retain documented information
Shall retain appropriate documented information


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Mad Max

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Posted 29 January 2020 - 06:31 AM

ISO/TS 22002-1:2009 - Minimum documentation requirements:

5.7 Storage of food, packaging materials, ingredients and non-food chemicals

Exceptions for bulk or agricultural crop materials shall be documented in the food safety management system.

 

7.3 Waste management and removal

The organization shall retain records of destruction (Labelled materials, products or printed packaging designated as waste).

 

8.5 Cleaning plant, utensils and equipment

Wet and dry cleaning programmes shall be documented to ensure that all plant, utensils and equipment are
cleaned at defined frequencies.
 
8.6 Preventive and corrective maintenance
The procedure for releasing maintained equipment back to production shall include clean up, sanitizing, where
specified in process sanitation procedures, and pre-use inspection.
 
9.3 Incoming material requirements (raw/ingredients/packaging)
The method of verification shall be documented.
Materials which do not conform to relevant specifications shall be handled under a documented procedure
which ensures they are prevented from unintended use.
 
10.4 Physical contamination
Glass breakage records shall be maintained.
 
12.2 Pest control programmes
Pest management programmes shall be documented and shall identify target pests, and address plans,
methods, schedules, control procedures and, where necessary, training requirements.
 
12.5 Monitoring and detection
A map of detectors and traps shall be maintained.
 
12.6 Eradication
Records of pesticide use shall be maintained to show the type, quantity and concentrations used; where,
when and how applied, and the target pest.
 
 
13 Personnel hygiene and employee facilities
Requirements for personal hygiene and behaviours proportional to the hazard posed to the process area or
product shall be established and documented.
 
13.8 Personal behaviour
A documented policy shall describe the behaviours required of personnel in processing, packing and storage
areas.
 
14.2 Storage, identification and traceability
Traceability records for rework shall be maintained.
The rework classification or the reason for rework designation shall be recorded (e.g. product name,
production date, shift, line of origin, shelf-life).

 

15.2 Product recall requirements
A list of key contacts in the event of a recall shall be maintained.

 



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adinathmore

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Posted 29 January 2020 - 10:01 AM

Thank you so much guys



mindy

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Posted 26 February 2020 - 03:00 AM

Hi,

Just want to add 3 requirements of FSSC 220000 v5 are management of services, product labelling and logo use

 

 

Hi Adinathmore,

 

I think I already answered this topic last week to a different thread but I can't find the post anymore. Anyway, here are the minimum documentation requirements you were looking for.

 

FSSC 22000 Ver5- Minimum documentation requirements:
2.5.3 Food Defense
2.5.3.1: Documented procedure to conduct the threat analysis and develop measures.
2.5.3.2: Documented food defense plan.
 
2.5.4 Food Fraud Mitigation
2.5.3.1: Documented procedure to conduct the threat analysis and develop measures.
2.5.3.2: Documented food fraud mitigation plan
 
2.5.6 Management of allergens
Documented allergen management plan:
Risk assessment
Control measures
 
2.5.7 Environmental monitoring plan
Risk-based procedure to verify the effectiveness of all controls to prevent contamination during the
process (as a minimum microbiological and allergens).
 
2.5.8 Formulation of products
Procedures to manage the use of ingredients to prevent adverse animal health effects.

 

 



Charles.C

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Posted 26 February 2020 - 06:46 AM

I deduce that the impressive (  :thumbup: ) list in posts 3-5 was primarily based on a search and  interpreting the Master List of Documents" as to be defined by the key words  "documented", "Procedure"

 

It's easy to nitpick and I'm unsure as to the interpretation  of "Master List of Documents" however  the search could have perhaps usefully included some additional words,eg - validate, maintain, describe.

 

The search will then -

 

(i) pick out the (IMO)  Critical clause 8.5.3  which did contain "documented" but was maybe skipped over - 
 

 

8.5.3  Validation of control measure(s) and combinations of control measures
The  food  safety  team  shall  validate  that  the  selected  control  measures  are  capable  of  achieving the  intended  control  of  the  significant  food  safety  hazard(s).  This  validation  shall  be  done  prior  to implementation  of  control  measure(s)  and  combinations  of  control  measures  to  be  included  in  the hazard control plan (see 8.5.4) and after any change therein (see 7.4.2, 7.4.3, 10.2 and 10.3).
When  the  result  of  validation  shows  that  the  control  measures(s)  is  (are)  not  capable  of  achieving the intended control, the food safety team shall modify and re-assess the control measure(s) and/or combination(s) of control measure(s).

The  food  safety  team  shall  maintain  the  validation  methodology  and  evidence  of  capability  of  the control measure(s) to achieve the intended control as documented information.

 

 

(ii)  expand/contextualize the (already) quoted last line of Clause 8.5.1.5.3 in Post 4, -

 

The food safety team shall describe, to the extent needed to conduct the hazard analysis:
a)  the layout of premises, including food and non-food handling areas;
b)  processing equipment and contact materials, processing aids and flow of materials;
c)  existing PRPs, process parameters, control measures (if any) and/or the strictness with which they are applied, or procedures that can influence food safety;
d)  external  requirements  (e.g.  from  statutory  and  regulatory  authorities  or  customers)  that  can impact the choice and the strictness of the control measures.

The  variations  resulting  from  expected  seasonal  changes  or  shift  patterns  shall  be  included  as appropriate.

The descriptions shall be updated as appropriate and maintained as documented information.

 

 

 

(iii) signal a minor typo in Post 4 for the quoted clause 8.5.2.3 which is -

 

The methodology used shall be described (not "maintained"), and the result of the hazard assessment shall be maintained as documented information.

 


Kind Regards,

 

Charles.C


alfred ho

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Posted 18 May 2020 - 04:19 AM

Thanks for sharing.

Will read this against the ISO 22000 2018 and additional requirements specific for my industry i.e. ISO 22002-4: 2013.

Anyone from the same specific 22002-4 industry scope?



Charles.C

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Posted 18 May 2020 - 04:52 AM

Thanks for sharing.

Will read this against the ISO 22000 2018 and additional requirements specific for my industry i.e. ISO 22002-4: 2013.

Anyone from the same specific 22002-4 industry scope?

 

May also find this short thread of some interest -

 

https://www.ifsqn.co...18/#entry158794

 

and JFI (since now obsolete) here is a probably comprehensive list for iso22000:2005 -

 

https://www.ifsqn.co...000/#entry64602


Kind Regards,

 

Charles.C


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