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Shelf Stable Coffee Mixer

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LoganD

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Posted 02 December 2025 - 04:27 PM

Hello,

 

I work for a beverage company that has a line of margarita mixes, all fruit based.  

 

They are looking at launching an Espresso Martini mix product (shelf stable), but it is our first time working with a coffee base.  

 

So far we have done trial runs, and the product is as follows:

 

pH - 3.5

BRIX - 18-19

Hot fill - Over 85C 

Cap, invent, held hot for 5-6 minutes, then through the cooling tunnel 

All natural, with some Rowan Berry Extract as that is used in place of Sorbate in our fruit mixers and we have tested this with good results.

 

They are targeting a 12-14 month shelf life.

 

I am wondering if anyone has worked with coffee based products like this before? It is our first time, and I would imagine based on our processes, pH etc. Micro won't be an issue (we will test).  I am more curious about off flavours in the coffee down the road, and best ways to prevent these.   

 

Also, if anyone has any good shelf life testing for products like this, please let me know.

 

Thank you


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Baohan88

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Posted Today, 07:28 AM

I work in a company that processes plain coffee and doesn't mix with anything. Based on my experience, the off flavors in the coffee will occur during the roasting and extraction processes. If you can't control your roasting time + temp, it will have an off taste. The extract step will make hydrolyzed fluid and aroma fluid, and this hydrolysis is the common cause of the off-flavor in coffee.
And I test shelf life based on the sensory, moisture, OTA, Coliform, Yeast & mold, TPC and cup taste for new product after 6/12/18/24 months.

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