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18 inch rule (pallet distance to wall)

Started by , Nov 22 2014 08:38 PM
18 Replies

Hello All,

 

I have read the modules of the SQF code that apply to Storage & Distribution.  My boss insists there is a rule regarding pallets being stacked no closer than 18 inches to the wall.  It is something I vaguely remember reading somewhere, but I didn't find any mention of it in Modules 2 and 12.  Can anyone tell me where it speaks to that in the SQF Code?  I need to write the SOP, but I can't find a reference anywhere.  So I'm stuck. 

 

Suzie

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Hello All,

 

I have read the modules of the SQF code that apply to Storage & Distribution.  My boss insists there is a rule regarding pallets being stacked no closer than 18 inches to the wall.  It is something I vaguely remember reading somewhere, but I didn't find any mention of it in Modules 2 and 12.  Can anyone tell me where it speaks to that in the SQF Code?  I need to write the SOP, but I can't find a reference anywhere.  So I'm stuck. 

 

Suzie

 

Dear Respondents -

 

Please also see this thread / post to avoid repetitions -

 

http://www.ifsqn.com...use/#entry81327

 

 

@Suzie, a lengthy SQF forum discussion is here -

 

http://www.ifsqn.com...earance-debate/

 

And, AFAI can see, the conclusion was a myth although post 13 offers some near-relatives. :smile:

 

Rgds / Charles.C

2 Thanks

Thank you, Charles. Once again you saved the day.  I ❤  this website! You have helped my stress level tremendously. When I get stuck, I know I'll find my answer here. Thank you

From what I've heard, the 18 inch rule comes from the AIB standard.  SQF is vague and states that you have to determine what distance is adequate to prevent contamination.  This means you have to do a risk analysis and have data to prove your conclusion.

1 Like1 Thank

Hi Suzie,

 

I address the 18" perimeter issue with a documented risk analysis.  This works for us because ALL of the products we store are fully enclosed in packaging, so the risk of contamination is negligible.  I am not sure what your situation is, but thought I'd pass this along in case it might help you some.

 

Risk Analysis re 18 Inch Perimeter.pdf   190.46KB   676 downloads

 

All the best,

- erin -

1 Thank

From what I've heard, the 18 inch rule comes from the AIB standard.  SQF is vague and states that you have to determine what distance is adequate to prevent contamination.  This means you have to do a risk analysis and have data to prove your conclusion.

You are correct, AIB requires the 18 inch clearance from the wall.

 

Trust me, they carry rulers, or at least it feels like it.

 

Martha

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I know this is an old post, but there are other standards that also cite the 18" inspection margin.  Not interested in figuring out which one came first, but thought I'd share.  I also heard that ASI Food Safety might also cite the margin, but I haven't found the exact reference

 

Silliker Food Processing Facilities Food Safety, Quality and GMPs
Audit Expectations Manual
February 2011
VI. Receiving, Storage, and Shipping
B. Storage
All storage facilities must have an 18 inch access around the interior perimeter of the storage area for sanitation and pest control activities.


PrimusGFS Standard
V2.1-2 – Nov 2015
2.24 Buildings and Grounds
h. Buildings should be well maintained to prevent pest entry:
vii. An 18" internal wall perimeter should be maintained within the facility to allow inspection and cleaning.

2 Thanks

From what I've heard, the 18 inch rule comes from the AIB standard.  SQF is vague and states that you have to determine what distance is adequate to prevent contamination.  This means you have to do a risk analysis and have data to prove your conclusion.

We are inspected by AIB, and they are strict about the 18 inch rule.  I've never seen it anywhere else, and I've really looked.  So I think it's their thing.

 

That being said, it's not a bad idea, because once it gets less than 18 inches, it is harder for someone who is "portly", "dumpy" or "buxom" to fit through for pest evidence inspection, overall cleanliness inspection, and for tin cat maintenance.  So, it's not bad to have it in your food safety plan, just because everyone is not the same.

 

Martha

Hi Suzie, 

As mentioned by others here, 18" comes from AIB.

 

That said, SQF Module 11 Guidance document specifies the 12" to be recommended distance from the wall for storage. Under, 11.6 Storage and Transport, 11.6.1 Cold Storage, Freezing, and Chilling of Foods, Page # 50.

 

In my view, that would be useful for Module 12 users too, the code is for Cold Storage, Freezing and Chilling of Foods (due to the lack of Module 12 Guidance document). 

 

I hope this helps!

 

Regards, 

2 Thanks

18 inches, AFAIK, is an AIB standard and should be considered a "best practice".

At a previous employer, we had AIB audits and did not have the requisite clearance in some storage areas.

We did however call out those areas and had documented inspections of those areas to ensure there was no pest activity. We also had it on a schedule to move the "stuff" that was against the wall out to clean and inspect..

 

Never had a problem.

 

Marshall

Quickly looked up one of these threads to add some info. There was an FDA warning letter today addressing this issue that gives some insight into how FDA might enforce.

 

"Your firm failed to provide sufficient space for placement of equipment and storage of materials as is necessary for the maintenance of sanitary operations, as required by 21 CFR 110.20(b)(1). Specifically, multiple pallets with finished product packaging were stored directly against the walls of the receiving and distribution warehouse in such a manner to impede proper inspection and cleaning by your employees and/or your pest control operator. Also, this issue was brought to your attention and recorded in the documents supplied to you by your pest control official on multiple occasions."

 

They got in trouble a lot for ignoring the notes of the pest control provider and REP's were found on the perimeter under pallets. So an egregious situation but I figured one more reference on this topic wouldn't hurt.

 

https://www.fda.gov/...7/ucm564513.htm

Quickly looked up one of these threads to add some info. There was an FDA warning letter today addressing this issue that gives some insight into how FDA might enforce.

 

"Your firm failed to provide sufficient space for placement of equipment and storage of materials as is necessary for the maintenance of sanitary operations, as required by 21 CFR 110.20(b)(1). Specifically, multiple pallets with finished product packaging were stored directly against the walls of the receiving and distribution warehouse in such a manner to impede proper inspection and cleaning by your employees and/or your pest control operator. Also, this issue was brought to your attention and recorded in the documents supplied to you by your pest control official on multiple occasions."

 

They got in trouble a lot for ignoring the notes of the pest control provider and REP's were found on the perimeter under pallets. So an egregious situation but I figured one more reference on this topic wouldn't hurt.

 

https://www.fda.gov/...7/ucm564513.htm

Even more interesting was that this is an inspection against the OLD GMPs, not the new ones, which are contained in 21 CFR 117. Wonder what they will find when the plant comes under FSMA, probably in August.

 

Martha

Hi Suzie, 

As mentioned by others here, 18" comes from AIB.

 

That said, SQF Module 11 Guidance document specifies the 12" to be recommended distance from the wall for storage. Under, 11.6 Storage and Transport, 11.6.1 Cold Storage, Freezing, and Chilling of Foods, Page # 50.

 

In my view, that would be useful for Module 12 users too, the code is for Cold Storage, Freezing and Chilling of Foods (due to the lack of Module 12 Guidance document). 

 

I hope this helps!

 

Regards, 

 

The actual quote is -

The tops of refrigerated rooms are to be covered with a rodent-proof material. Inaccessible cavities need to be
sealed to prevent the access of rodents or other pests.  Storage racks and shelving need to be constructed of
a non-corrosive material and easily cleanable.  The product on these racks or shelves should be at least 30 cm
(twelve inches) from walls and 150 mm (6 inches) off the floor to prevent contamination and allow for
adequate air circulation around the product (refer 11.2.3).

 

 

Curiously, there is no equivalent separation comment for dry storage although the 6in from floor is reiterated.

 

As a purely practical note, I agree Martha's Post 8, but space inches are  like gold-dust to storage plannners.

Thanks everyone.  I had AIB in a previous factory and had that 18 inch rule in my head too but you're right other standards just say you need accessibility.  I personally don't treat this as it has to be enough space for a person to do a little jig in comfort behind pallets, simply that if there was a suspected issue or an inspection, they can access without having to move pallets so I don't treat this as a strict rule anymore, just if I can get down as a fairly tall and not fat but not thin woman, I can assume reasonably that someone else would be able to.

Since the subtopic of cold room was brought up, I should clarify that, for the most part, the inspection margin was for ambient temp storage, not refrigerated nor freezer storage.

Since the subtopic of cold room was brought up, I should clarify that, for the most part, the inspection margin was for ambient temp storage, not refrigerated nor freezer storage.

 

rephrase: I should clarify that in my experience, I have not witnessed any processors or distributors provide an 18" inspection margin in their refrigerated or freezer storage.

rephrase: I should clarify that in my experience, I have not witnessed any processors or distributors provide an 18" inspection margin in their refrigerated or freezer storage.

 

I have seen this in chilled and frozen areas.  I've also known of mouse issues in chilled stores so it is valid.

Hello,

 

I realize this is an old thread but i was wondering if someone can provide guidance on tin cats placements within a freezer storage environment. We have multiple freezers all accessible from within each other but with one outside perimeter around the entire facility. My question is regarding the TIN CATS in the interior of the facility. My current pest control provider (it's been the same since I started 10 years ago) placed TIN CATS on all interior walls including the walls that are not on the outside perimeter. I called for a quote with a new pest control provider and they suggested to eliminate the TIN CATS from the interior of the facility that are not on the outside perimeter of the facility. Following the SQF guidelines - which one is correct? We are not SQF yet but are looking to change within the next couple years. 

 

Thanks,

Jesus

Hello,

 

I realize this is an old thread but i was wondering if someone can provide guidance on tin cats placements within a freezer storage environment. We have multiple freezers all accessible from within each other but with one outside perimeter around the entire facility. My question is regarding the TIN CATS in the interior of the facility. My current pest control provider (it's been the same since I started 10 years ago) placed TIN CATS on all interior walls including the walls that are not on the outside perimeter. I called for a quote with a new pest control provider and they suggested to eliminate the TIN CATS from the interior of the facility that are not on the outside perimeter of the facility. Following the SQF guidelines - which one is correct? We are not SQF yet but are looking to change within the next couple years. 

 

Thanks,

Jesus

 

Hi Jesus

I'm very familiar with Tin Cats, and find them effective for mice and insects when properly placed and maintained, just as long as they can be kept out of harm's way from electric pallet jacks.  Trap placement is something that is very site-specific, and part of what you are paying the Pest Control Operators (PCO's) for is to leverage their professional experience and training, combined with DATA.  Tin cats appeal to a mouse's curiosity and need for harborage, but if there are plenty of pallets to hide in, perhaps the tin cat isn't as inviting.  Many situations are unique, and any advice here may not apply to your environment.
Yes - it'll cost less if the PCO doesn't have to walk the interior walls, but if there has there ever been any evidence of pest activity on those interior walls then it is best to place them there.  If you have data that demonstrates that there is no and never has been any pest activity in an area and your PCO has kept up with data trending, there is potential for defending (less) trap placement.  That said, if the PCO isn't walking the interior perimeter of every room in your facility, they can't help you identify and manage pest activity.


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