What to focus on in a new juice factory?
We are going to start new egg grading and boiled egg production plant . We folllow, try to follow, www.ehedg.org/quidelinesWe are going to start fruit juice line production soon mango,pineapple and tamarind juice by importing concentrate and NFC from other countries as quality manager i have many responsibility i know but i wants to advise in what to focus first and careful about it . I need ur advise from ur experience
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We are going to start fruit juice line production soon mango,pineapple and tamarind juice by importing concentrate and NFC from other countries as quality manager i have many responsibility i know but i wants to advise in what to focus first and careful about it . I need ur advise from ur experience
That's quite a broad question!
What areas do you feel you already understand and are in control of?
Are you looking for input on the systems side of things, or more on the physical manufacturing process/equipment?
Knowing a bit more about where you currently are might help us narrow down other bits to focus on ;)
That's quite a broad question!
What areas do you feel you already understand and are in control of?
Are you looking for input on the systems side of things, or more on the physical manufacturing process/equipment?
Knowing a bit more about where you currently are might help us narrow down other bits to focus on ;)
Ok. hopefully my reply to your other post on the mango recipe covers some of the key areas for you on the Brix (and acid correction, via the other post I linked there for you).
For the recipe preparation the juice components are normally fairly easy to blend. It tends to be the additives that may require slightly more careful preparation to ensure they are (a) actually dissolved properly and (b) homogeneously blended. For things like stabilisers I'd generally suggest discussing with the supplier to see what they recommend, and then doing small trials to make sure you've got it working (you'll need some spare product to do things like test the pasteuriser etc anyway) before progressing to full production.
When setting up a new juice factory, the primary focus should be on efficient fruit juice production systems that ensure quality, hygiene, and scalability. Key considerations include selecting the right machinery for washing, peeling, pulping, and pasteurizing fruits, alongside aseptic filling systems to preserve freshness and extend shelf life. Emphasis must be placed on sourcing high-quality raw materials and implementing robust quality control protocols to meet food safety standards. Energy-efficient equipment and automated processes can optimize productivity while minimizing waste. Additionally, sustainable practices like water recycling and byproduct utilization can enhance the factory's environmental footprint, aligning with modern consumer and regulatory expectations.