Need help with non-conformance in our traceability
Good day all
We recently had an audit .Amongst the major findings we had a Non-Conformance in our traceability system.They deemed it non functional.
We are a food distribution warehouse company where we reprocess cold meat (cutting into into smaller section as per order ) and cheese(cutting into into smaller section as per order) and fish(descaling and filleting ).Besides these processes we also do the distribution of a vast number of frozen,chilled and dry goods.
So I have a challenge on the the production records we might be able to use.We have the receiving of goods checklist ,picking slip and the dispatch checklist.On the dispatch we have a lot of different products that we send to customers so the the loading supervisor said they were unable to fill in all the details that is needed on the sheet .
We are trying to implement a traceability system so I am looking for ideas on how we might be able to implement a functional traceability system on such a complex processes
I hope I have been able to explain.
Kindly assist. Thank you all
Such a complex process.... You're cutting stuff. The stuff you bring in and send out without processing should be easy but the cutting stuff just needs records on which batches with quantity you are cutting up and then what batches are created with quantity. Or am I misunderstanding?
@ GMO thank you so much.The process is so complex.I am however not sure what we should include in the production records .
Sorry I'm being a bit sarcastic. Bad habit. So I don't think your process is complex at all.
Put a piece of paperwork in. Date it, ensure you record who is recording it. Then put a table in, with headers something like this:
Material / ingredient code Quantity Batch number Finished product quantity Finished product date code Finished product batch code Waste quantity Signed
Or something similar. What the traceability is trying to do is link the incoming batch (and quantity) with the outgoing batch (and quantity) so if you had a problem with the incoming material, you can work out which finished product batch code(s) related to.