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Jean

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Posted 24 December 2008 - 05:34 AM

Dear Forum,



In the midst of the current recession, have you taken or thought of any measures to reduce the costs or reduce wastages (energy / food / time) without compromising on the safety and quality standard. Hopefully the ideas should be such that the jobs are secure & without cutting on salaries. Hope you can share your ideas or thoughts. :unsure:



Merry Christmas to all of you!

Best regards,

J

Only the curious will learn and only the resolute overcome the obstacles to learning. The quest quotient has always excited me more than the intelligence quotient. Eugene S Wilson

AS NUR

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Posted 24 December 2008 - 07:03 AM

IMO.. increase the productivity and decrease any product defect both in line product and finish product.. that can reduce your operational cost..... To Increase The productivity you have to find out which the process that make waste, time or product, and you can improve in that process.. and to reduce product defect, you have to make sure that your process follow the rule and procedure...

Thats my simple opinion.. to get deep knowledge you can read any literature about "lean manufacturing" or "OEE (overall equipment efectivity"



Jean

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Posted 24 December 2008 - 10:45 AM

Thank you As Nur, and will refer the techniques to see what good ideas I can think of to reduce the costs and secure jobs during the recession period.


Best regards,

J

Only the curious will learn and only the resolute overcome the obstacles to learning. The quest quotient has always excited me more than the intelligence quotient. Eugene S Wilson

Jean

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Posted 24 December 2008 - 10:52 AM

My ideas with respect to a catering industry:-

1)Increasing the Ac temperatures during the cool season
2) adjusting the circuits so that only the necessary few lights are on after the operation.
3)Switching off unused equipments
4)Order as per forecast and prepare only the required.
5)Increase more of in-house training (as per the current requirement and satisfactory performance)


Best regards,

J

Only the curious will learn and only the resolute overcome the obstacles to learning. The quest quotient has always excited me more than the intelligence quotient. Eugene S Wilson

Saviour

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Posted 01 April 2009 - 06:51 AM

Rightly said Jean
There are few more to add on in catering industry.


  • Use of seasonal vegetables for food preparation.
  • Soaking of Rice / Lentils before cooking that will reduce cooking time i.e. save energy(An effective method- my mom always practice this method though we are small family)
  • Keep inventory as per minimum requirement. See previous trend and find out items that block the space & money . Keep control over them.
  • Don't compromise with pest control, Hygiene issues etc. As many of the industry I have seen compromise with these issues to reduce the cost better look out for alternative cost effective option. e.g. gloves v/s hand washing.
In food manufacturing industry-


  • Smart use of water. e.g. water conservation by recycling, distillate collection etc(either recession or not we should)
  • Save energy by conservation of steam, heat etc
  • Inventory control
  • Use of lights, A/c, fans etc only when required and do not forget to switch off while leaving /going outside the office.
  • Focus on preventive maintenance to reduce down time during production
  • Reduce paper work. make comprehensive reporting system that reduces repetitive work.
For more there is an interesting article that was published in Newsletter- 'Mindtools' in Feb 2009. Here it is-

The Thrifty Manager
Cutting Costs the Smart Way

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There are smart ways to trim your costs.

©iStockphoto/bluestocking

Your boss has just asked you to cut 10% from your department's budget, starting immediately.

Easier said than done, right?

As you carefully study your expenditures, you're faced with a seemingly impossible task. How do you decide what to cut? Where can you save the most money without hurting team morale, or lowering people's productivity? Should you eliminate coffee and morning donuts, or cut back on office supplies?

Most organizations have to cut costs at some point. In today's economic climate, it's more important than ever for businesses to watch their budgets, and to make sure they eliminate any unnecessary spending.

When cost-cutting is down to you, however, it can be difficult to know where to start. Cutting the right things at the right time is a delicate balancing act.

In this article, we look at some easy ways to cut your budget, and offer some suggestions to get you started.

Where to Start - Doing the Easy Things

Once you sit down with your budget, there's a chance you might feel overwhelmed. While your team might not need everything that's on the list, some items - like company vehicles or holiday parties are nice to have.

If that's the case, where do you begin?

  • Establish the essentials: It's important to identify the things your department absolutely cannot live without. Every business is different, of course, so necessary expenditures for one company aren't always essential for another.

  • Identify the 'luxuries': Once you create the list of things you can't live without, look at what's left. Some of these are probably luxury items; expenses that aren't absolutely necessary, and could easily be cut - for example, fresh flowers in the reception area.

  • Review your 'maybe' items: These are the things you're not so sure about. When you look at these less obvious expenditures, assess the costs against the tangible and intangible benefits of these items.

    A good example might be your department's networking parties. They're fun and useful, but you might at first think that you could cut them. However, when you socialize with valuable contacts during these events, they often lead to referrals and sales. You'll therefore have to judge whether these parties are a necessity or a luxury. If you expect to gain more in sales than you spend, then it may be worth keeping parties in the budget.

    Another example could be office supplies. For instance, your team might use large amounts of paper. Perhaps your company buys top-quality, expensive paper, but is this necessary? Of course, you use these items to do your work, but you could save by buying a more economical brand of paper.

Practical Budget Advice

Cutting costs is never easy, but here are some practical tips you can apply when trimming your budget:

  • Cross-train your staff: Many companies hire temporary workers when regular staff are sick or on vacation. But, if several members of your team are cross-trained - where they learn the skills of a job function different to their own - perhaps they can cover those duties, in short shifts, in addition to their regular workload.

  • Focus on efficiency: For instance, if several of your team members spend valuable time every week or month writing a report, determine whether this is really necessary. Could they spend that time on something that's more valuable? Does another team in another department create a similar report, and could you combine efforts to save time? Another benefit here is that if your team members are working more efficiently, you may be able to cut back on overtime payments.

  • Cut back on the work you do: Taking this further, look at the work your team does, and ask whether you need to do everything that you do. Do your 'customers' still want each and every report you produce, and each and every service that you provide? Trimming the work you do will reduce your reliance on temporary staff and overtime.

  • Negotiate with your suppliers: You may be able to secure discounts for early payment, or large-quantity purchases of items that your team uses regularly. Explore special deals to see where you can save.

  • Buy less expensive equipment and vehicles: If you're about to replace your car or truck fleet, consider purchasing less costly and more fuel-efficient models. The same goes for office equipment: used printers and fax machines are often available for a fraction of what you'd pay for new ones. Also, consider sharing these resources, and costs, with another department within your organization.

  • Make telephone calls over the Internet: Software such as Skype allows you to make and receive telephone calls on the Internet. As long as the person you're calling has Skype too, these calls are free. This can therefore help you to save on telephone costs.

  • Investigate videoconferencing or teleconferencing: If your team travels a lot for meetings, explore the costs of setting up videoconferencing or using teleconferencing instead (again, Skype offers good teleconferencing facilities). This can help you save on travel costs.

  • Use less costly supplies, and use fewer of them: Cutting your team's morning coffee might cause some bad feelings. Instead, why not use ceramic mugs, and stop paying for paper cups that get thrown away? If you currently buy an expensive brand of coffee, switch to one that's more economical. And how much energy can you save by turning off computers and lights at night time?

  • Get bids on all of your services: You might be surprised at how much you can save by shopping around for the best prices on everything from shipping to office supplies.


  • Cut back on magazine subscriptions: Your office or department might subscribe to industry or trade journals. These can be valuable resources for keeping your team up to date on trends and best practice, but make sure you carefully evaluate the costs against the rewards. Several team members may be able to share one subscription, and many publications offer digital versions for a reduced price.

Communicate With Your Team

If you're forced to start making cutbacks, tell your team what's going on. While no one wants to feel like they're with a company that's having financial problems, everyone knows that times are hard, and they probably don't want information kept from them. As far as you can, let your staff know what's happening, and why.

It's also important to realize that your team members are a valuable resource. They could have some really creative ideas for ways to cut costs. After all, they're the ones out there working every day. They might know of practices or expenditures that could easily be cut for the entire company - and you could ask them to come up with their own suggestions.

And, ask your team to examine where they might cut costs in their own daily routines. This could help empower them, and make them feel involved - even in a small way - in the decision-making process.

Key Points

Many people immediately think of layoffs when they hear about corporate cost-cutting. However, your people are your most valuable assets. Aim to cross-train, cut back on non-essential work, and reduce costs in supplies and business systems before you reduce your staff. Focus on making your department more efficient. And remember that even savings on small things, like turning off computers at night, can help reduce costs.

A Final Note from James

While cost-cutting is never enjoyable, I hope this article has shown you some proactive and constructive ways to help ease the process.

Our featured resources in two weeks' time focus on helping you become a better public speaker. Take our 'How good are your presentation skills?' quiz, and discover how the technique of 'centering' can help you bring your nerves under control when presenting.

Best wishes for a truly excellent week!

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James Manktelow

Regards

Monika



GMO

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Posted 01 April 2009 - 09:24 AM

Some quick wins we've had in the past:

Reducing cleaning time needn't make it less safe as much of the time is used getting equipment etc. By adopting a 5S or SMED approach and having what you need to clean accessible and available, you and reduce cleaning times fantastically buy 50% or more but not change chemical contact times.

Look at your waste streams. Landfill is now a significant cost so if you can split out your waste and recycle some of it, you can normally get a small return on some recycling but the big win is avoiding the costs of landfill. Some food routes are also available, although consult the law in your country before talking this on. Suggestions could include selling food unfit for human consumption for further processing as animal feed or even fuel!

Consider investing to take out the human error. Human error can account for significant losses (although it's worth investigating whether they are in your site before investing.) Wins can include using automatic dosing systems for cleaning chemicals as overuse is common where manual dosing takes place (also ensures you're getting the right concentration and not risking leaving chemical residues on machines.)

There are not obvious sources of waste too. Stock inventory means you have money tied up which isn't earning interest and isn't available for cashflow, it also exposes you to write off / waste risks due to going out of date / pack redesigns etc. Stock takes space too and as your business grows, if you hold too much, you will need more land. It's worth a look at what stock holding you have and if it's appropriate.

Last one off the top of my head that technical can really help with is "on holds". Two aspects to this, as a technical function, it's key to operations that stock decisions are made quickly but safely. Instill this in your team! Also the technical team can capture costs of non conforming products too. There's an admin cost with any hold which you could estimate but then there are disposal costs if scrapped, rework costs etc. Just having visibility of those things might urge quality improvements on the line to avoid those costs!



MRios

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Posted 01 April 2009 - 03:00 PM

Probably off topic but...
Bakeries here sell the used polypropilene sacks that they get their flour in to seamstresses who turn them into shopping bags.
I don´t know if this would be acceptable in Europe, but it´s one of the ways we recycle here.



sirilucky

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Posted 22 April 2009 - 01:29 PM

Our demand on our natural resources such as coal, oil and gas continues to grown on a daily basis worldwide. Not to mention what these types of fuels are doing to global warming and air pollution. So, I feel solar power is a great alternative that will save us money and maybe even save our earth. Solar power is known to be one of the most efficient renewable energies around today. Many states throughout the United States are now giving tax incentives to individuals and companies that wish to covert to solar power. I think we should work together to help create a sustainable energy economy. Solar energy and energy efficiency are key to protecting the environment and growing the economy. They help tackle climate change and promote energy independence. Together, we can create a sustainable energy economy.



sirilucky

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Posted 08 July 2009 - 01:02 PM

  • Ditch the paper towels and napkins. The paper industry is the number-one consumer of fresh water and the number-one industrial cause of deforestation. Do your part by using cloth napkins, dishtowels and sponges in the kitchen and dining room.
  • Keep your tires properly inflated. Your car will run more efficiently, using less gas and emitting fewer pollutants.
  • Patronize local businesses. When you buy from stores that get their products locally, like farmers markets and food co-ops, you're supporting companies that don't waste precious natural resources by shipping products across the country.
  • Shop at thrift stores and tag sales. Whenever you opt for used clothing, appliances or furniture, you're not just saving cash. You're also reducing the demand for newly manufactured products.
  • Look for the recycling symbol on toilet paper and tissues. The manufacturing process for making paper from other paper products is less wasteful than making it straight from trees.
  • You turn out the lights when you leave the room.


Simon

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Posted 10 July 2009 - 08:53 PM

  • Ditch the paper towels and napkins. The paper industry is the number-one consumer of fresh water and the number-one industrial cause of deforestation. Do your part by using cloth napkins, dishtowels and sponges in the kitchen and dining room.
  • Keep your tires properly inflated. Your car will run more efficiently, using less gas and emitting fewer pollutants.
  • Patronize local businesses. When you buy from stores that get their products locally, like farmers markets and food co-ops, you're supporting companies that don't waste precious natural resources by shipping products across the country.
  • Shop at thrift stores and tag sales. Whenever you opt for used clothing, appliances or furniture, you're not just saving cash. You're also reducing the demand for newly manufactured products.
  • Look for the recycling symbol on toilet paper and tissues. The manufacturing process for making paper from other paper products is less wasteful than making it straight from trees.
  • You turn out the lights when you leave the room.
Good ideas Sirilucky - thanks for your input.

Regards,
Simon

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GMO

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Posted 11 July 2009 - 06:58 AM

  • Ditch the paper towels and napkins. The paper industry is the number-one consumer of fresh water and the number-one industrial cause of deforestation. Do your part by using cloth napkins, dishtowels and sponges in the kitchen and dining room.


I disagree with this one. Not to get into this debate again but some level of disposability will always be needed IMO to maintain hygiene. In the UK, most paper is from farmed forests or recycled if used for this application.

Reusable brushes though are a better idea than sponges, as long as they're regularly cleaned!


sirilucky

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Posted 14 July 2009 - 11:14 AM

There is nothing much to debate GMO. When there is something good happening its has to be spread to others. I totally agree with your point.



pawilliams1

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Posted 22 July 2009 - 09:31 AM

I work for a small company so even in the good times money tends to be somewhat tight and, as with almost every business, the accountants seem to try their best to get in the way of food safety to cut costs.

I returned to this company in February this year, having worked elsewhere for a good few years, and was surprised to find that nobody seem to be controlling costs anywhere, they were either just spending or not spending at all.

When I returned to the company, I was surprised to find that one of the directors had been put in charge of buying cleaning chemicals and was being charged £90 for 25 litres and the team were using manual dosing. A drum of 25 litres was lasting approximately six weeks.

I am now paying £35 for 25 litres of cleaning chemical and I have had a blend centre installed which means that the drum lasts six weeks. I consider this a considerable saving.

But I think one needs to be aware that many suppliers to the food industry, knowing the burden of legislative requirements that we need to meet, blatantly and deliberatlely overcharge us. And I will give you an example.

We had a Comark 8800 wired temperature logging system that malfunctioned. It was an old system that we had since 1994 but I managed to repair it myself and then needed to replace some of the probes. Comark wanted to charge me £39 per probe but suggested that, in the long run, it would be cheaper to have one of their new wireless systems installed. They quoted just over £4,000. I went to other suppliers and was quoted prices ranging from £2,500 to just shy of £6,000.

But with a little research, I found a system that although not designed for industry, works perfectly well. It is a wireless temperature monitoring system with ten monitoring points and which, out of hours, will send me an e-mail or text message (SMS) or both to alert me that temperatures have gone out of range. I have tested it and it works!

And the cost of this system. It is less than £200 to buy for a base unit and ten monitoring units and took me about half a day to set up.

See what I mean. A Comark system for over £4,000 or an alternative for £200? If anyone wants more information on this system, just send me an e-mail or if you want some advice on cutting costs or alternatives to systems you've heard of, just drop me an e-mail and I'll be glad to help.



Jean

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Posted 20 October 2009 - 10:58 AM

Good ideas and thank you all for your replies.


Best regards,

J

Only the curious will learn and only the resolute overcome the obstacles to learning. The quest quotient has always excited me more than the intelligence quotient. Eugene S Wilson



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