Dear Abbie,
OK, thks, I understand the purpose of yr question.
Frankly, I don’t think the two limits of 5000 and 10000 are sig. very different in bacterial terms unless you hv a specific customer factor.
Regret not really competent to comment on the visual part of yr query (usually handling much higher bacteria levels so no similar problem) but I can on the numerical aspect.
IMO, the errors due to sampling, procedure and evaluation will often cause variations in the result of the size you refer. If 2 labs are consistently different for similar products, suggests a method difference of course. The text books all strongly state that large variations can come from small basic procedure differences as you probably know already. For example, I hv experienced changes in personnel giving such effects and failed to find the reason. Similarly, IMEX, Petrifilm plates tend to give lower results but this may be my procedure/product related or whatever, never found out. Precise answers probably require standardised validation procedures.
The most usable method rather depends on yr typical range of results obtained, eg all yr results are 6000 – 8000 or 5000 – 9000 ? (my guess the latter, or wider
)
Regarding yr procedure, I presume you are using a routine style, eg 1ml inoculum from a 25g/225 ml origin. This indicates a tpc of 7000 wud be 700 cols on 10(-1). This exceeds the rec. range for counting (eg 25-250) and could in itself give low results due to crowding although it’s not massively in excess.
Have you tried 10(-2) which wud give 70 cols and should hv less identification problems (and less counting !) ?
Additionally the reliability of the procedure can be judged by the ratio of the average results for 10(-1) and 10(-2) as per standard texts.
I appreciate you are probably trying to minimise workload. If you are using shortcuts like <1ml inoculum and/or only 1 dilution, this may demand a careful look at the reliability of the results, especially if comparing to other people or standards. On the other hand, if it's for in-house guideline use only, maybe less critical.
Yr query about HACCP. There is a plan posted on this forum (2006) ( http://www.ifsqn.com...?showtopic=3671 ) but unfortunately the link has now failed. Don’t know if anyone has a copy they cud repost here. Please, please.
Maybe someone with similar product bacteria levels can answer the visual query bit ?
Rgds / Charles.C