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Poll: Which non-conformances do you get most? (204 member(s) have cast votes)

Which non-conformances do you get most?

  1. Personal Hygiene (12 votes [3.83%])

    Percentage of vote: 3.83%

  2. Good Manufacturing Practice (77 votes [24.60%])

    Percentage of vote: 24.60%

  3. Building Standards (57 votes [18.21%])

    Percentage of vote: 18.21%

  4. Gaps in Procedures (38 votes [12.14%])

    Percentage of vote: 12.14%

  5. Pest Control (21 votes [6.71%])

    Percentage of vote: 6.71%

  6. Document Control (37 votes [11.82%])

    Percentage of vote: 11.82%

  7. Record Keeping (33 votes [10.54%])

    Percentage of vote: 10.54%

  8. Internal Audit (11 votes [3.51%])

    Percentage of vote: 3.51%

  9. CAPA Management (12 votes [3.83%])

    Percentage of vote: 3.83%

  10. Other (15 votes [4.79%])

    Percentage of vote: 4.79%

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Charles.C

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Posted 28 April 2016 - 06:51 AM

Hi Chris,

 

It's true that BRC do seem to report a lot of construction-related NCs.

 

Maybe there are increasing numbers of smallish, antiquated/converted food manufacturing establishments needing certification. Based on threads in this column such facilities do seem quite common in USA ?  Mom &Pop's Manufacturers ?.

 

Personally, i have always found good "pickings" within the HACCP Validation area. And arguments.  :smile:


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Kind Regards,

 

Charles.C


sdavies2008

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Posted 04 May 2016 - 03:03 PM

May auditors state they can always find things in terms of document control and GMP/cleaning opportunities. This seems to be common. I have found it depends on what the auditors experience and past jobs are. If they were sanitation managers then the look deep at cleaning, if they are more into paperwork then you will get non-conformances there.

 

One thing about my company is we have 41 plants and we have a group of auditors so we tend to know where the focus is so can fix at other sites and shame on you if you do not grow on the non-conformances of others.

Sarah


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alvindman

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Posted 11 May 2016 - 12:12 PM

A beginner in implementation of FSSC and we got HACCP-related findings for both Stage 1 and Stage 2. We shifted from one certifying body to another and they have a lot of differences on how to approach the HACCP principles and documentation.

 

That OPRP or CCP thing? It happened to us. :)


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alvindman

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Posted 11 May 2016 - 12:13 PM

IFSQN should have a like button too. :)


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pooled

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Posted 11 January 2017 - 05:43 PM

I'm pleased with the new proposed change in SQF where "...drinking is permissible under conditions that prevent contamination...", since we received a n/c for an empty coffee cup in a trash can inside the facility and should have been disposed of before entering. Was not a concern for contamination.


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foodsafetyAUS

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Posted 09 March 2019 - 04:14 AM

GMP issues are the most common one.


Sent from my iPhone using Tapatalk


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Brendan Triplett

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Posted 20 February 2020 - 12:54 PM

I got gigged for Seafood HACCP.  I was told I needed a HACCP for vacuum packed smoked fish, just in case we ever receive one.  We never have received one but it is precautionary just in case.  This was a first for me.  Anyone else ever get hit for a possibility of something happening.. maybe.. at some point... in the future  :oops2:

 

Cheers!


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Vice President and SQF Practitioner in Pennsylvania
Brendan Triplett


paulwill10124

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Posted 20 September 2022 - 05:05 AM

The most common as far as I am concerned is personnel not complying with personal hygiene rules - simple annoying things like not storing boots on boot racks, not wearing hairnets/snoods correctly, not having their overcoat done up properly etc.

 

However, with the shift of emphasis in BRCGS version 9 to developing a food safety culture, I hope that, in time, we will personnel complying with personal hygiene rules not because Technical say they have to but because they know it is the right thing to do and because they want to.  Being the sad old chap that I am, I am looking forward to implementing BRCGS 9 and the food safety culture - it's something I implemented in other places without realising that that's what I was doing.


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Scotty_SQF

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Posted 19 June 2024 - 12:40 PM

Past several years its been cobwebs...each year we really keep up with it, but low and behold they always seem to find a new place that has cobwebs.


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TimG

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Posted 11 September 2025 - 01:59 PM

Past several years its been cobwebs...each year we really keep up with it, but low and behold they always seem to find a new place that has cobwebs.

So, I know this post is over a year old but being in an old building now the cobwebs are thing for me too. I have sanitation on a rotating de-webbing, but we can de-web and the cobwebs can be back the next day. I'm still not even sure what's so bad about a spider, it's basically organic pest control. Sure, if the web looks like it's been there weeks and has a bunch of dead bugs in it that's one thing and can be proof you aren't cleaning on a good enough frequency. But a few spiders that just set up shop and have a clean web or 1-2 bugs in it? Is this really a hazard in a warehouse?


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GMO

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Posted 12 September 2025 - 10:21 AM

So, I know this post is over a year old but being in an old building now the cobwebs are thing for me too. I have sanitation on a rotating de-webbing, but we can de-web and the cobwebs can be back the next day. I'm still not even sure what's so bad about a spider, it's basically organic pest control. Sure, if the web looks like it's been there weeks and has a bunch of dead bugs in it that's one thing and can be proof you aren't cleaning on a good enough frequency. But a few spiders that just set up shop and have a clean web or 1-2 bugs in it? Is this really a hazard in a warehouse?

 

The spiders won't set up home if there aren't flies and can't get in if there aren't gaps or doors left open.  Or loads of areas of fabrication damage.  Or I guess that's what the pest contractor or auditor will say.  A clean web might just mean they've had lunch...

 

But this is spider season in the UK.  I counted 4 in my kitchen earlier and much as you do Tim, I'm not bothered domestically by them.  But I've also audited plenty of warehouses without high level dust and webs and I've audited plenty with them.  I rarely find one with just a single web.  It's normally like a seafood restaurant laden with ornamental nets or you could eat your breakfast off any surface. 


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25 years in food.  And it never gets easier.


TimG

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Posted 12 September 2025 - 12:58 PM

Yes, and spider infestation I can see as a problem. I worked in a chemical plant where the upper level outside my office observation room looked like Shelob had set up shop. That needed to be addressed.

Spider webs near my highest risk areas (bottling, and to a lesser extent processing) sure, we have pre-op inspections specifically for that. A spider web in a window in one of 7 warehouses? ok...


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