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Decanting Products from Co-Producers

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NikkiC

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Posted 22 March 2016 - 07:14 PM

HELP!!! I  need to understand what additional items I need to have in place to ensure we are decanting from larger containers to small containers safely.  The product is manufactured by a co-producer and we will take into our manufacturing facility and decant.   

 

Some questions I have: 

 

  •  All the controls which are in place for our "standard manufacturing" will apply to this process (GMP/ATP) in the decanting area? 

  • Do we need to consider the CCP's as we are extending the process,

    • Will Metal Detection apply - although the only contact with metal will be spoons (is this enough to warrant Metal detection?

    • Micros completed on what average number of containers?

    • What can I do to show we are not going to cross contaminate with foreign bodies etc.

 

 


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Tony-C

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Posted 23 March 2016 - 05:11 AM

Hi Nikki,

 

:welcome:

 

I think would help if you explain a bit more, for example what are you decanting? Is this a case of repacking a product without any processing?

 

Kind regards,

 

Tony


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IFSQN Implementation Packages, helping sites achieve food safety certification since 2009: 

IFSQN BRC, FSSC 22000, IFS, ISO 22000, SQF (Food, Packaging, Storage & Distribution) Implementation Packages - The Easy Way to Certification

 

Practical Internal Auditor Training for Food Operations - Available via the previous webinar recording. 

Suitable for Internal Auditors as per the requirements of GFSI benchmarked standards including BRCGS and SQF.

 

Practical HACCP Training for Food Safety Teams available via the recording until the next live webinar.

Suitable for food safety (HACCP) team members as per the requirements of GFSI benchmarked standards including BRCGS and SQF.


NikkiC

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Posted 23 March 2016 - 11:45 AM

Yes, repacking a product without further processing.  To begin with this will be a very manual process.  

 

Thanks Nikki 


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Tony-C

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Posted 24 March 2016 - 06:30 AM

Hi Nikki,

 

It appears that it is a totally new process so your GMP's will apply and you will need to revisit your HACCP System, redefining the scope or creating a new product specific HACCP plan. The risks will also depend on the intended use of the product.

 

Kind regards,

 

Tony


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IFSQN Implementation Packages, helping sites achieve food safety certification since 2009: 

IFSQN BRC, FSSC 22000, IFS, ISO 22000, SQF (Food, Packaging, Storage & Distribution) Implementation Packages - The Easy Way to Certification

 

Practical Internal Auditor Training for Food Operations - Available via the previous webinar recording. 

Suitable for Internal Auditors as per the requirements of GFSI benchmarked standards including BRCGS and SQF.

 

Practical HACCP Training for Food Safety Teams available via the recording until the next live webinar.

Suitable for food safety (HACCP) team members as per the requirements of GFSI benchmarked standards including BRCGS and SQF.




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