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Quality checks to ensure tamper bands will work

HDPE closures caps injection molding tamper band tamper seal

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#1 FurFarmandFork

FurFarmandFork

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Posted 31 October 2017 - 10:35 PM

Hey crew, need some help from packaging people.

 

We've got a new HDPE molder that makes 28mm closures (no liner) for us with a tamper band. My concern with it however is that we have no 100% inspection device on these caps to ensure they mold and cut correctly. In the past we've received bad caps from suppliers where tamper bands either break on application, or they don't break and the bottles become difficult to open, and customers see it as a serious quality defect when the tamper band doesn't hold before opening and break properly during opening.

 

Does anyone have experience working with a cap forming machine like this? What sort of quality check interval/SPC numbers did you work with? How do you verify that the machine is producing perfect caps 99.99% of the time when you don't have a 100% inspection device?

 

 


Austin Bouck
Owner/Consultant at Fur, Farm, and Fork.
Consulting for companies needing effective, lean food safety systems and solutions.

Subscribe to the blog at furfarmandfork.com for food safety research, insights, and analysis.

#2 Tamale

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Posted 08 November 2017 - 08:21 PM

Your mold cavities should be individually numbered and that number generally appears on the underside of the cap. If this is the case, at set time periods take one sample from each cavity and do a fit & form test with its destined container. 

 

That should work fine, 

 

Tamale







Also tagged with one or more of these keywords: HDPE, closures, caps, injection molding, tamper band, tamper seal

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SELECT f.*,p.* FROM ibf_forums f LEFT JOIN ibf_permission_index p ON ( p.perm_type_id=f.id AND p.app='forums' AND p.perm_type='forum' ) WHERE f.id=0

SELECT tg.* ,t.*, t.approved, t.title as topic_title, t.posts as topic_posts, t.last_post as topic_last_post,m.*,p.*,xxx.* FROM ibf_core_tags tg LEFT JOIN ibf_topics t ON (t.tid=tg.tag_meta_id) LEFT JOIN ibf_members m ON (last_poster_id=m.member_id) LEFT JOIN ibf_profile_portal p ON (p.pp_member_id=m.member_id) LEFT JOIN ibf_core_tags_cache xxx ON (xxx.tag_cache_key=MD5(CONCAT('forums',';','topics',';',t.tid))) WHERE tg.tag_meta_app='forums' AND tg.tag_meta_area='topics' AND tg.tag_meta_id !=30770 AND tg.tag_text IN ('HDPE','closures','caps','injection molding','tamper band','tamper seal') AND tg.tag_aai_lookup IN (SELECT tag_perm_aai_lookup FROM ibf_core_tags_perms WHERE ( ( FIND_IN_SET(2,tag_perm_text) ) OR ( tag_perm_text='*' ) ) AND tag_perm_visible=1 ) ORDER BY tg.tag_meta_id desc LIMIT 0,100

SELECT m.*, m.member_id as my_member_id,p.*,pp.*,g.*,ccb.cache_content FROM ibf_members m LEFT JOIN ibf_pfields_content p ON ( p.member_id=m.member_id ) LEFT JOIN ibf_profile_portal pp ON ( pp.pp_member_id=m.member_id ) LEFT JOIN ibf_groups g ON ( g.g_id=m.member_group_id ) LEFT JOIN ibf_content_cache_sigs ccb ON ( ccb.cache_content_id=m.member_id ) WHERE m.member_id IN (34074)

SELECT * FROM ibf_nexus_ads WHERE ad_id=32

UPDATE ibf_nexus_ads SET ad_impressions=ad_impressions+1 WHERE ad_id=32

SELECT b.*,t.tpb_name FROM ibf_ccs_blocks b LEFT JOIN ibf_ccs_template_blocks t ON ( t.tpb_id=b.block_template ) WHERE b.block_active=1

SELECT cache_content FROM ibf_ccs_template_cache WHERE cache_type='full'

SELECT s.id, s.member_id, s.member_name, s.seo_name, s.login_type, s.running_time, s.member_group, s.uagent_type,m.member_banned FROM ibf_sessions s LEFT JOIN ibf_members m ON ( m.member_id=s.member_id ) WHERE running_time > 1600907759

UPDATE ibf_ccs_blocks SET block_cache_output='<style>\r\n\r\n#o_count {\r\ncursor: pointer;\r\n}\r\n\r\n#o_count .red {\r\npadding: 2px 5px;\r\nbackground: rgb(214, 52, 52);\r\nborder: 1px solid #fff;\r\ncolor: #fff;\r\n}\r\n\r\n#o_count .blue {\r\npadding: 2px 5px;\r\nbackground: #014F92;\r\nborder: 1px solid #fff;\r\nborder-left-width: 0;\r\ncolor: #fff; \r\n}\r\n</style>\r\n <a href=\"http://www.ifsqn.com/forum/index.php?app=members&module=online&sort_order=desc\"><span id=\"o_count\" data-tooltip=\"14 members, 784 guests, 1 anonymous\" ><span class=\"red\">799</span><span class=\"blue\">Online Users</span></span></a>\r\n\r\n<br /><br />',block_cache_last=1600911359 WHERE block_id=111

SELECT * FROM ibf_cache_store WHERE cs_key IN ( 'tapatalk_banner_data' )

SELECT * FROM ibf_cache_store WHERE cs_key IN ( 'tapatalk_banner_expire' )

SHUTDOWN: INSERT INTO ibf_sessions (`id`,`member_name`,`member_id`,`member_group`,`login_type`,`running_time`,`ip_address`,`browser`,`in_error`,`current_appcomponent`,`current_module`,`current_section`,`location_1_type`,`location_1_id`,`location_2_type`,`location_2_id`,`location_3_type`,`location_3_id`,`uagent_key`,`uagent_version`,`uagent_type`,`uagent_bypass`) VALUES('56f10ee0d3242bc1a7db4563d72bd1ce','',0,2,0,1600911359,'3.226.241.176','CCBot/2.0 (https://commoncrawl.org/faq/)',0,'forums','forums','topics','topic',30770,'forum',0,'',0,'__NONE__',0,'',0)

SHUTDOWN: INSERT INTO ibf_topic_views (`views_tid`) VALUES(30770)

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