Hello all,
We are a medium sized bakery manufacturing cookies, crackers and bread-sticks. We are looking to add a couple new products.
We are looking to add baguettes that we will slice here and toast and then oil and add seasoning in a tumbler (new equipment).
I am understaffed and totally overloaded. Any advice on what king of risks I will need to address and validations that I will need to complete on this new product and new piece of equipment would be greatly appreciated.
How does oil and seasoning affect shelf life when it will not be further processed?
What kind of micro testing needs to be conducted and does it have to be conducted before shipping?
What kind of packaging is best suited for this type of product?
Does a tumbler used for seasoning with oil (sunflower oil?) need to be ATP tested before use?
I anticipate there will be some necessary changes or additions to our current program where we clean and sanitize the same way for all equipment and products and test twice a year on random pieces and rotate. We test for allergen validation of sanitation once a year on random equipment rotating.
Any help, advice, suggestions, direction or references would be so greatly appreciated.
Thank you.
KBMB