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What are effective methods for sanitation of an RO system if high total plate count and pseudomonas aeruginosa are recurring issues?

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anni

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Posted 26 August 2024 - 02:19 AM

Working in a bottled water company and we had installed a new RO system last year.

However, high total plate count (>500cfu/ml) & pseudomonas aeruginosa had been detected from the system since first week of operation.

Sanitation (using hydrogen peroxide/peroxyacetic acid) had been applied to the system but it seems it only suppress the microbe for a few days. If the RO system has not been used for 2-3 days and pseudomonas aeruginosa is detected again when the system is on.

 

Has anyone experienced the same issue or any advices on this issue?

 

Thank you!!


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Tony-C

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Posted 26 August 2024 - 03:59 AM

Hi Anni,

 

A few questions:

 

What is the loading going into the system?

Are you using UV sterilisation anywhere in your system?

Do you have a CIP facility on the RO plant?

 

Kind regards,

 

Tony


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anni

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Posted 26 August 2024 - 09:45 AM

Hi Anni,

 

A few questions:

 

What is the loading going into the system?

Are you using UV sterilisation anywhere in your system?

Do you have a CIP facility on the RO plant?

 

Kind regards,

 

Tony

 

 

We've also tested water loading into system. For total plate count, it's around 200-300 cfu/ml and without detection of pseudomonas aeruginosa.
However, when the water flow to the RO membrane, the total plate count seems increasing. We took the water sample after passing through the system and there is decrease in total plate count (usually around 50-100 cfu/ml), sometime 
pseudomonas aeruginosa can be detected.

 

UV sterilization is not within the system but it's applied in RO water tank.

 

the only CIP is sterilization with the sanitizer every 3 weeks.


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Tony-C

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Posted 27 August 2024 - 04:49 AM

Hi Anni,

 

Sounds like the membrane is the source of the contamination, are you detecting Pseudomonas aeruginosa in the RO water tank as well?

 

Also, if Pseudomonas aeruginosa had been detected from the system since first week of operation I’d be having the manufacturers in to investigate for you.

 

Kind regards,

 

Tony


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IFSQN BRC, FSSC 22000, IFS, ISO 22000, SQF (Food, Packaging, Storage & Distribution) Implementation Packages - The Easy Way to Certification

 

Practical HACCP Training for Food Safety Teams - Take at your own pace with the webinar recording.

 

Practical Internal Auditor Training for Food Operations - Available via the previous webinar recording. Fantastic value at $97/per person, but don’t take our word for it, read the Customer Reviews here

 


anni

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Posted 02 October 2024 - 02:09 AM

Hi Anni,

 

Sounds like the membrane is the source of the contamination, are you detecting Pseudomonas aeruginosa in the RO water tank as well?

 

Also, if Pseudomonas aeruginosa had been detected from the system since first week of operation I’d be having the manufacturers in to investigate for you.

 

Kind regards,

 

Tony

 

Yes Tony, Pseudomonas aeruginosa can be detected in RO water tank as well but it is not very often.


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