6 replies to this topic

[hacksalot]

We're a company that produces food processing aids.  During our recent SQF Audit, the auditor found a single ant on our production floor and gave us a minor non-conformance for it.  We did a brief survey of the area and could not find any additional ants or ant trails,  nor reasons for the ant being in the area, such as food or food wrappers. We don't even us raw materials that would be considered as attractants to ants, other than maybe water.  Anyway, this leaves numerous possibilities for the reasons how the ant got into the area, and I believe most likely it was carried in there by some other means.  Heck, even the auditor could have carried it into the area via her shoes.  My question is, what do I put down for a root cause for our response to the find?

 

Thanks in advance:-)

[jfrey123]

That's some weak sauce...  They won't bat an eyelash when insects are in the ILT's unless the numbers are astronomical, but a single ant found roaming requires a full on CAPA?  I guess I get it, but I still think it's weak lol.

 

What do the PCO insect records show for the area?  If you have issues with crawling insects around the facility overall, that's one thing, but crawling insects are rare in all 12 of the facilities we oversee.  If this room has any exterior facing walls, have you inspected the outside to see if ants are present?  Any cracks along the perimeter of the room that could allow for ingress?

 

Lastly, does your PC program cover a level of infestation that would trigger additional steps?  I don't think my company's corporate SOP triggers anything for a single crawling insect, and we would cite that if we caught such a finding, but that's not going to be enough to satisfy an SQF finding.  If you run through an investigation that is thorough and truly find no deficiencies (cracked floor, gaps in nearby doors, cracks in walls, no colony directly outside, etc.), I would note that.  For the corrective action part, possibly notifying the PCO and requesting temp bait traps to the area could be worth a shot.  For preventative, possibly consider an increased monitoring frequency for the area temporarily to ensure ants don't start marching two-by-two, hurrah, hurrah.

[hacksalot]

That's some weak sauce...  They won't bat an eyelash when insects are in the ILT's unless the numbers are astronomical, but a single ant found roaming requires a full on CAPA?  I guess I get it, but I still think it's weak lol.

 

What do the PCO insect records show for the area?  If you have issues with crawling insects around the facility overall, that's one thing, but crawling insects are rare in all 12 of the facilities we oversee.  If this room has any exterior facing walls, have you inspected the outside to see if ants are present?  Any cracks along the perimeter of the room that could allow for ingress?

 

Lastly, does your PC program cover a level of infestation that would trigger additional steps?  I don't think my company's corporate SOP triggers anything for a single crawling insect, and we would cite that if we caught such a finding, but that's not going to be enough to satisfy an SQF finding.  If you run through an investigation that is thorough and truly find no deficiencies (cracked floor, gaps in nearby doors, cracks in walls, no colony directly outside, etc.), I would note that.  For the corrective action part, possibly notifying the PCO and requesting temp bait traps to the area could be worth a shot.  For preventative, possibly consider an increased monitoring frequency for the area temporarily to ensure ants don't start marching two-by-two, hurrah, hurrah.

[hacksalot]

 

That's some weak sauce...  They won't bat an eyelash when insects are in the ILT's unless the numbers are astronomical, but a single ant found roaming requires a full on CAPA?  I guess I get it, but I still think it's weak lol.

 

What do the PCO insect records show for the area?  If you have issues with crawling insects around the facility overall, that's one thing, but crawling insects are rare in all 12 of the facilities we oversee.  If this room has any exterior facing walls, have you inspected the outside to see if ants are present?  Any cracks along the perimeter of the room that could allow for ingress?

 

Lastly, does your PC program cover a level of infestation that would trigger additional steps?  I don't think my company's corporate SOP triggers anything for a single crawling insect, and we would cite that if we caught such a finding, but that's not going to be enough to satisfy an SQF finding.  If you run through an investigation that is thorough and truly find no deficiencies (cracked floor, gaps in nearby doors, cracks in walls, no colony directly outside, etc.), I would note that.  For the corrective action part, possibly notifying the PCO and requesting temp bait traps to the area could be worth a shot.  For preventative, possibly consider an increased monitoring frequency for the area temporarily to ensure ants don't start marching two-by-two, hurrah, hurrah.

 

 

Agreed, it's weak sauce, and any other auditor we've had would have just mentioned it at most and moved on.  We have a pest control company do our pest control, but does not include ants.  We're a low risk product, and ants are clean creatures and not really a food safety concern, although nobody would want to see them in their food products, except for maybe Survivorman.  We have one wall that's common with the outside parking lot, and inspected that, along with interior walls for egress, but found nothing suspicious.  And could find no other ants in other parts of the building where ants would more likely to be found.  My gut feeling is it was a hitchhiker that got in on something else.  Thanks for the input.  Definitely going to put into our response to the non-conformance. 

[TimG]

I might try to fight that one..

Which section of the code did they cite?

[hacksalot]

I might try to fight that one..

Which section of the code did they cite?

 

11.2.4.  Food products, raw materials, or packaging that are found to be contaminated by pest activity shall be effectively disposed of, and the source of pest infestation shall be investigated and resolved. Records shall be kept of the disposal, investigation, and resolution.  

 

One ant on the floor doesn't seem to me to fit what the auditor gave has their reasoning for the NC above.  Our HACCP team has decided to appeal.   

[Lynx42]

I'd fight that one too, but I'd still talk to my PCO and ask them to keep an eye out for ants. One ant is not an "infestation" and it being on the floor does not indicate "contamination."  

 

The definition of infestation is: The presence of an unusually large number of insects or animals in a place, typically so as to cause damage or disease.  

 

We had to fight an auditor who told us we weren't properly baiting the outside stations when only a handful of stations get nibbles during the summer.  Our PCO says it's rare for all the bait to be consumed between visits unless pavement ants get in there.  We do watch for ants, but it's only been a bait station issue so far, they haven't gotten inside the building.  Our PCO puts down ant bait for them outside when he sees them as a preventative measure.