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Top unsatisfactory findings in a GMP inspection and how to avoid them

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Simon

    IFSQN...it's My Life

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  • United Kingdom
    United Kingdom
  • Gender:Male
  • Location:Manchester
  • Interests:Married to Michelle, Father of three boys (Oliver, Jacob and Louis). I enjoy cycling, walking and travelling, watching sport, especially football and Manchester United. Oh and I love food and beer and wine.

Posted 14 April 2023 - 07:12 PM

Top unsatisfactory findings in a GMP inspection and how to avoid them
 
Took Place:
Friday, April 21, 2023
 
Presenter:
Katelee Lehew, Quality Assurance Regional Manager, AIB International
 
Webinar Overview:
GMP inspections are critical to understanding what is happening in your facility at any given time. A food manufacturer can identify food safety hazards, program failures, and deviations from GMPs through these inspections. Katelee Lehew, Quality Assurance Regional Manager at AIB International, will share the top unsatisfactory findings found by AIB International experts during GMP inspections and how to avoid them.
 
 

Get FREE bitesize education with IFSQN webinar recordings.
 
Download this handy excel for desktop access to over 180 Food Safety Friday's webinar recordings.
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Simon

    IFSQN...it's My Life

  • IFSQN Admin
  • 12,836 posts
  • 1363 thanks
884
Excellent

  • United Kingdom
    United Kingdom
  • Gender:Male
  • Location:Manchester
  • Interests:Married to Michelle, Father of three boys (Oliver, Jacob and Louis). I enjoy cycling, walking and travelling, watching sport, especially football and Manchester United. Oh and I love food and beer and wine.

Posted 21 April 2023 - 04:21 PM

Chat logs from today's webinar:

 

Bryan Placencia : Bryan from United States  ✋ðŸ»
Betzy Gil Gil : Greetings from Venezuela
Heather Maxwell : Hi from Ireland
Charles Zottorvi : Hello everyone
Janelle Nicholas : Good morning from NJ
Christina Petrlik-Siegel : Hello from Ocean City, Maryland
David Ly : Good morning from California
Arlene Koomen Koomen : Good Morning from Canada
Neftali Belmonte : Hello from IL!
Agata : Good Afternoon form Scotland
Giulia Grande Ph.D. Grande : Happy Friday from Toronto Canada:)
kemi Adekeye : good day everyone from SouthAfrica
Andria Perseponko : Hello
Mark Reyes : Hello from West Texas
Valentina DINCA : Hello from Romania.
Rosemarie Balita : Hi everyone.. good evening from Malaysia
Simone Kummerlöwe : Good afternoon from Germany
Andria Perseponko : Richmond IN
KIMBERLY McShane : Hi every one Kim from Ottawa Canada
Mark Magnan : Good Morning from Texas
Anil sasidharan Sasidharan : India
Gavin maharaj : Morning from Toronto!
Ana : Miami, Florida
Alyssa J : Good morning from sunny New Mexico
Amber Fiock : Bend Oregon
Lisa McManus : Good Morning from Aylmer, Ontario, Canada
Armin : Armin from Germany
Elie : Happy Friday from London, UK
agueda carpio : FROM cANADA
Montse Perez : UK
Ian : Hello from PA
Lino : Good afternoon from Italy
Julio Rodriguez : Julio from Houston, TX
Melissa Melissa : good morning from WI
sonia sinha Sinha : Good Morning from Miami
Erika Wood : Hello from Chicago!
Sarah : good afternoon from Belgium
Oleksandra Stusyk : Good morning from Toronto
Shelldon Athena Breda Breda : Shelldon jnr from Cape Town
Haley : Haley from New York!
Jeff Bufkin : Isola MS, USA
Ivana Gospic Gospic : Hi from Croatia
Ayman Eshra : Saudi Arabia
Eric Zhao : Good evening from China
Addie Fernande : Good morning from Northern Cali!
Komalpreet : Good morning from British Columbia
Tonia Watson-Elliott : Central Pennsylvania
Ewa Nicholls : Newport from South Wales, UK
Andrew Green : Buenas tardes desde España
Mohinder Salooja : Mohinder Salooja from New Delhi
Paramjit Kaur : Paramjit From New York
Lisa McManus : Go Jaguars!!!
Jamileh ezzati : Jamileh Manchester UK
Aleksandra Lewko : Good Morning from Canada
Jan Hendrikx : Jan Hendrikx,
Evan : Evan from Pennsylvania
Heidi Zorn : good morning from Wisconsin
Anna : Hi, from Bellevue, WA. USA
Louise Roberts : Hi everyone from England
Jan Hendrikx : The Netherlands
Aiesha Beasley : Good morning from Maryland
Patricia Maldonado : Good morning and greetings from beautiful Guatemala!
Sarah : hi am from sunny bala uk
Antonella : Hello from Italy
Shady Moawad : Good afternoon from Egypt
Barbara Kuczera : hello from Poland
Mohinder Salooja : Good Evening and Welcome please
Kareem Senises Senises : Good Morning from Lebanon PA
Pratik Vasant Goregaonkar : Good Morning from Canada
Dulce Montiel : Hello from Austin, TX.
Maribel : Maribel Urquidez from California
Euphemia Chenwi Ayafor : Hello from Canada
Akhil Saha Saha : Good morning from Canada!
agueda carpio : AGUEDA CARPIO from Canada
Clarissa : Good morning from Tacoma, WA.
Yolande : Good morning all from Canada
Barbara Bielecki : Good morning from Melbourne, Australia
Rita Rochdi : Hello from Morocco
andrea parlato : good afternoon
Itzel : Good morning from Utah
mokopu Matlou : Afternoon , South Africa
Ian : York, PA
Tane Talalotu : Good Morning from Montana
Emerson Edwin Palomar : emerson from philippines
Tausi Abdul Mkalimoto : Hello, Greatings from Tanzania
Murali K Murthy murthy : hi murali from ksa
Kedisha Thompson : Good morning
mariesha goppy : Hello from London
Kedisha Thompson : Hello
Fran Cook : Fran, Ontario
Cindy Halbleib : Good morning Cindy Halbleib from Pennsylvania
Olanike Badiora Badiora : Hello, greetings from Nigeria
Emma Waters : Hi from Lincolnshire, UK
Sarah : hi
Atilio Guzman : Hello from the Dominican Republic
Kelly Lau : Hi Everybody from London
Mark O'Leary : Hi from Ireland
cátia : hi
Irene Guadalupo : Good afternoon from Italy
Leonard Krause : Hello from California
Marino Dait : Hello everyone.
David Barnes : greetings from Minnesota USA
Greg Anderson : Good morning from lovely North Kansas City, MO USA!
valerie kephart : Valerie Kephart Atwater CA
Mohammad Dmohasin : Mohammad from Marcho Farms, USA
Ralf Batravil Auguste : Hello fom Haiti.
CEDRIC : HELLO FROM CEDRIC
David Barnes : Greetings from Minnesota MN
Doreen Hough : Doreen       from QFP New York
Herlinda Velazquez Velazquez : Greetings from Corpus Christi, TX USA
Zafar Iqbal Iqbal : Hi
Shubham Yesekar : Hello from india
Tamieka Sewell Phang : Hello from Jamaica
Moez Touaiti : Bonjour
LUZ VIANEY GOMEZ : Luz Gomez
Lisa McManus : Are the slides available to be downloaded?
Tamieka Sewell Phang : Hello from Jamaica
SHARON ROSE : Good morning from Trinidad and Tobago
Alan : Hi , Alan Gallagher . (Millbrook Edibile oils Ltd in Ireland )
Larbi Larbi : Hi every one
kitty : hi from Wisconsin
Ravikumar B G Ravikumar : Hi, from India
Jennifer Talwar Talwar : Lisa, They email it after the presentation
Jamileh ezzati : Will the slides be available after the webinar please?
Atilio Guzman : Good morning, is a video of this presentation, or similar, in Spanish available from AIB?
Martin Nunez : Good morning salutations from Venezuela
Michael Moyo Moyo : Greetings from Harare, Zimbabwe
Abd El-Rahman Ahmed El-Garhy El-Garhy : Greetings from Egypt
Christina Petrlik-Siegel : need to advance the slide
Neftali Belmonte : Still on the Pest slide.
Diane Ipsen : Should the slide have changed?
Christina Petrlik-Siegel : need to advance the slide
Janne Dalberg : Yes, still on PEST slide
Yolande : Please can you change slides?
Beatrice Aderemi : Still on the pest slide
Ingrid Sweeney : Is  there a slide  for Food Safey Plan ?
Kyota Murai : Slide does not seem moving forward.
Edward Tagarino Tagarino : Slide is not changing
Jeff Bufkin : I'm still seeing pest activity slide, did you change your slide
Ian Ireader@carmarthenshire.gov.uk : are you moving slides on?
Michelle Villaruente : Hello. The presentation seemed to be stuck on IPM?
Jeff Bufkin : Next slide?
Rick Cooper : Your slides are not advancing.
Herlinda Velazquez Velazquez : What is a 483 in Pest Control?
Professor Tshuma Tshuma : if you still on pest slide reconnect
Danielle Lamke : Great tips on ways to monitor the PCO. I really like the idea of placing a business card in a random trap to ensure all are check. I will be implementing that in our facilities.
Tonia Watson-Elliott : 483 is an FDA warning letter
valerie kephart : We have placed cards in the traps it works
Janelle Nicholas : Hi Sharon Rose. I am originally from Trinidad and Tobago :)
Herlinda Velazquez Velazquez : Thank you Tonia Watson-Elliott
Giulia Grande Ph.D. Grande : do you have a checklist for self-inspection report to ensure all key areas are addressed?
Muskan : how does launches GMP plan eefectively in a new plant ?
Leonard Krause : Excellent presentation
Jorge Mantilla Mantilla Bonilla : hello from ecuador
Tahir Missry : How many steps include in GMP
Monica Baraya : Thanks so much for the information. From Menasha - Edison NJ
Tahir Missry : Allergen management also include in GMP
Neftali Belmonte : What are the standard steps to follow when receiving a 483? Is there a time line for correction and response?
Albert Espinoza : I suggest you google internal audit, GMP inspection checklist.  You will find  samples and you can customize for your facility.
Herlinda Velazquez Velazquez : hvelazquez@coastalbendfoodbank.org my email if you want a self-inspection list
Shannan : Will these slides be emailed
Kyota Murai : How do you or FDA inspect/evaluate food safety culture?
Ying Fu : Is hand wash station mandatory at the entrance if only secondary and  tertiary packaging activities are conducted?p
Mohammad Dmohasin : Is this presentation available Power point presentation?
Giulia Grande Ph.D. Grande : What are key differences for audits in a warehouse for already packaged products -ie. no manufacturing? Is there a checklist to ensure audit areas are identified?
Mohamed : Please is there special tools to avoid bird activity inside factories ?
Jessica French : what would you recommend for cleaning frequency and type  of dry product only run through processing equipment.? Do you know of any dry allergen cleaning methods?
Muskan : is their any GMP certification that a plant can have , so that we are ensured that our plant works effectively in measures of gmp
Jennalyn Liwanag : Can you suggest a kind of ventilation for hot areas like baking or cooking area in manufacturing plant?
Alan : Is a  clean Hi  vis Vest , hairnet, disposable gloves sufficient PPE  for a veg oil filling/ packing process. This process is  low risk and is fully integrated
Alan : Is a clean Hi vis Vest , hairnet, disposable gloves sufficient PPE for a veg oil filling/ packing process. This process is low risk and is fully integrated
Sarah : we have taken preventative measures to stop pest invasion, what about evidence in a non food area,such as boiler room?
irrum Babu : Irrum Babu from Pakistan
Marino Dait : Greetings from PHL
Andrew Green : Coming back to the previous point about Food Safety Culture. Do I understand correctly that there is no objective evaluation as such, but more of a subjective assessment from the auditor?
Albert Espinoza : A sign of a well run warehouse storage program is the visible appropriate space between pallets of product and the wall.  It provides proper rodent control and access to rodent catch traps. Ideally the space is painted a light color for easy monitoring.
Krista Parks : Our plant uses a falconer to get rid of pigeons and birds. It works very well!
cátia : And if near of the factory have rabbits?
Larbi Larbi : Are Backflow valves mandatory on water pipes ?
Bruce Perkin : What standard is the AIB GMP inspection conducted against?
Jessica French : what would you recommend for cleaning frequency and type of dry product only run through processing equipment.? Do you know of any dry allergen cleaning methods?
Muskan : for a new plant , what should be the step wise activity in order to implement GMP there ?
Thembeka Zwelibanzi Zwelibanzi : Can you advise how important is it to have before sanitation swabs during cleaning verification.
Ian : Is the use of fans permitted in a non contact packing facility.  Bagged product into cartons.
Terra : If you were to give a failing score. When would you return to verify the Corrective Actions and give a new score
Muskan : is natural ventilation system enough for warehouse or do weed to instal a proper exhaust system?
Farah Hanis : Are those GMP inspection checklist available in AIB website?
Aqeel Syed : What is the difference between CFR 111 & CFR 117?
Albert Espinoza : Backflow valves mandatory on water pipes?  This is like having a solid insurance plan for the facility.  You don't want to regret not having them if a  backflow/back siphonage  incident occurs.
Yolande : According to FDA , what  standards can you empasis on with respect to
Krista Parks : What's the best way to get contractors to follow all GMPS? Training does always seem to work
Yolande : According to FDA , what are the standards you can recommend for pest control
Christina Petrlik-Siegel : 111 is for Dietary Supplements
Albert Espinoza : What is the difference between 21 CFR 117 and 111? Image result for cfr 111 Subpart B of 21 CFR 117 is the cGMP for general foods has its counterpart in 21 CFR 111 for dietary supplement manufacturers;
lexann : for facilities like rum distilleries, within the production area any recommendation for chemicals other than diversol  for areas on the machines like the conveyor ?
Beatrice Aderemi : What is the recommended aerobic acceptable limit for compressed air On a Bagger
Mark Magnan : Hey Christina P-S !!
Christina Petrlik-Siegel : Hay Mark :)
Giulia Grande Ph.D. Grande : how often should you perform self inspections on facility?
Mohamed : is there any special certification to the maintenance for food safety manager like the IPM Manager ?
KIMBERLY McShane : Thank you for a great presentation! Cheers
Alyssa J : Thank you both.
Gavin maharaj : thanks!
Tamieka Sewell Phang : Good session
Albert Espinoza : Great presentation, thanks
sonia sinha Sinha : Thank you for the presentation
Zafar Iqbal Iqbal : Hi
Yoga ramnarain : Thank you.
Aqeel Syed : Gloves are mandatory or just hand washing and sanitizing is good enough?
Janelle Nicholas : Thank you
Albert Espinoza : As a customer I observe great work from AIB conducting GFSI audits, reports, certification.
Marino Dait : Thank you
Mohamed : Thank you very much
Atilio Guzman : thank you
Armin : Thank you
Michael Moyo Moyo : Thank you Simon!
Danielle Lamke : Thank you.

Get FREE bitesize education with IFSQN webinar recordings.
 
Download this handy excel for desktop access to over 180 Food Safety Friday's webinar recordings.
https://www.ifsqn.com/fsf/Free%20Food%20Safety%20Videos.xlsx

 
Check out IFSQN’s extensive library of FREE food safety videos
https://www.ifsqn.com/food_safety_videos.html




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